Sand Casting, Investment Casting and Die Casting in China

Stainless Steel Castings

Stainless Steel include austenitic stainless steel martensitic stainless steel and ferric stainless steel. this material is suitalbe to sand casting and investment casting method.

Austenitic steels have austenite as their primary phase Read more

Grey Cast iron Property and chemical composition

Grey Cast Iron (Gray iron castings) is so called because of the colour of the fracture face. It contains 1.5-4.3% carbon and 0.3-5% silicon plus manganese, sulphur and phosphorus. It is brittle with low tensile strength, but is easy to cast.

The all data in this documents is referred to Chinese standard of GB/T 9439-1988.

 grey cast iron composition.pdf

Single Casting Specimen Tensile Strength Property

Gray Iron Grade

Single Specimen

Tensile Strength

σb≥/Mpa

Gray iron Castings

Wall Thickness

/mm

Tensile Strength

σb≥/Mpa

HT100

100

>2.5~10

>10~20

>20~30

>30~40

130

100

90

80

HT150

150

>2.5~10

>10~20

>20~30

>30~40

175

145

130

120

HT200

200

>2.5~10

>10~20

>20~30

>30~40

220

195

170

160

HT250

250

>4.0~10

>10~20

>20~30

>30~50

270

240

220

200

HT300

300

>10~20

>20~30

>30~50

290

250

230

HT350

350

>10~20

>20~30

>30~50

340

290

260

 

Castings Attached Specimen Tensile Strength Property

Gray Iron Grade

Wall Thickness

/mm

Tensile Strength σb≥/Mpa

Tensile Strength (reference)

σb≥/Mpa

Attached Test Coupon

Attached Test Block

φ30mm

φ50mm

R15mm

R25mm

HT150

>20~40

>40~80

>80~150

>150~300

130

115

-

-

-

(115)

105

100

120

110

-

-

-

-

100

90

120

105

90

80

HT200

>20~40

>40~80

>80~150

>150~300

180

160

-

-

-

(155)

145

135

170

150

-

-

-

-

140

130

165

145

130

120

HT250

>20~40

>40~80

>80~150

>150~300

220

200

-

-

-

(190)

180

165

(210)

190

-

-

-

-

170

160

205

180

165

150

HT300

>20~40

>40~80

>80~150

>150~300

260

235

-

-

-

(230)

210

195

(250)

225

-

-

-

-

200

185

245

215

195

180

HT350

>20~40

>40~80

>80~150

>150~300

300

270

-

-

-

(265)

240

215

(290)

260

-

-

-

-

230

210

285

255

225

205

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Grey Iron Castings’ other  mechanical property

Grade

Compressive Strength

σbc/MPa

Shearing Strength

τb/Mpa

Impact Testing

αKV/(J/cm2)

Safe Range of stress

σ-1/MPa

Modulus of Elasticity

Ε/GPa

HT150

500~700

150~250

-

60~90

70~90

HT200

600~800

200~300

2~5

80~90

80~110

HT250

800~1000

250~350

4~8

100~140

100~130

HT300

1000~1200

300~450

7~10

120~160

120~140

HT350

1100~1300

350~500

9~11

140~180

130~160

Grey Iron Castings Hardness

Gray Iron Grade

Hardness Grade

Hardness Range

HBS

Metallography

HT100

H145

≤170

Ferrite

HT150

H175

150~200

Ferrite + Pearlite

HT200

H195

170~220

Pearlite

HT250

H215

190~240

Pearlite

HT300

H235

210~260

Pearlite(Inoculated Cast Iron)

HT350

H255

230~280

Pearlite(Inoculated Cast Iron)

 

 

Gray Iron Casting heat treatment

Casting Unit Weight

kg

Starting Temperature

/οC

Heating Speed

/(οC/h)

Preservation Temperature/οC

Heat Preservation Time

/h

Cooling Speed

/(οC/h)

Final Temperature

/οC

Cast Iron

Low Alloy Cast Iron

Simple Castings

<200

≤200

≤100

500~550

550~570

4~6

30

200

200~2500

≤200

≤80

500~550

550~570

6~8

30

200

>2500

≤200

≤60

500~550

550~570

8

30

200

Precision Castings

<200

≤200

≤100

500~550

550~570

4~6

20

200

200~2500

≤200

≤80

500~550

550~570

6~8

20

200

 

 

Gray Iron Casting, no any standard mentioned the chemistry composition, so we only suggest the following chemistry based on actual production.

Grade

Wall Thickness

/mm

C

Si

Mn

P

S

HT100

-

3.4~3.9

2.1~2.6

0.5~0.8

0.3

0.15

HT150

<30

30~50

>50

3.3~3.5

3.2~3.5

3.2~3.5

2.0~2.4

1.9~2.3

1.8~2.2

0.5~0.8

0.5~0.8

0.6~0.9

0.2

0.2

0.2

0.12

0.12

0.12

HT200

<30

30~50

>50

3.2~3.5

3.1~3.4

3.0~3.3

1.6~2.0

1.5~1.8

1.4~1.6

1.7~0.9

0.8~1.0

0.8~1.0

0.15

0.15

0.15

0.12

0.12

0.12

HT250

<30

30~50

>50

3.0~3.3

2.9~3.2

2.8~3.1

1.4~1.7

1.3~1.6

1.2~1.5

0.8~1.0

0.9~1.1

1.0~1.2

0.15

0.15

0.15

0.12

0.12

0.12

HT300

<30

30~50

>50

2.9~3.2

2.9~3.2

2.8~3.1

1.4~1.7

1.2~1.5

1.1~1.4

0.8~1.0

0.9~1.1

1.0~1.2

0.15

0.15

0.15

0.10

0.10

0.10

Carbon Steel Casting

Carbon steel have a good content of carbon, so it is easy to casting. especially A216 WCB.

It is important to clarify the meaning of carbon steel in the generic sense and in the more narrow context used in this report. The term steel is usually taken to mean an iron-based alloy containing carbon in amounts less than about 2%. Carbon steels (sometimes also termed plain carbon steels, ordinary steels, or straight carbon steels) can be defined as steels that contain only residual amounts of elements other than carbon, except those (such as silicon and aluminum) added for deoxidation and those (such as manganese and cerium) added to counteract certain deleterious effects of residual sulfur. However, silicon and manganese can be added in amounts greater than those required strictly to meet these criteria so that arbitrary upper limits for these elements have to be set; usually, 0.60% for silicon and 1.65% for manganese are accepted as the limits for carbon steel. Read more

Duplex Stainless Steel Compare

Duplex Stainless steel has two phase microstructure consisting of grains of Ferritic and Austenitic stainless steel. It is mainly used in pump fittings and oil field. We can produce SAF2205 DUPLEX STAINLESS STEEL.

duplex stainless steel compare.pdf

Index
USA
China
France
Germany
Japen
Sweden
England
1
UNS S31803
00Cr22Ni5Mo3N
UR 45N. UR45N+
W NR. 1.4462
DP8
SAF 2205 (SS2377)
 
2
UNS S31500
00Cr18Ni5Mo3Si2
 
W NR. 1.4417
DP1
3RE60 (SS2376)
 
3
UNS S32550
0Cr25Ni6Mo3CuN
UR 52N+
W NR. 1.4507
   
Ferralium 255
4
UNS S31200
00Cr25Ni6Mo2N
         
5
UNS S31260
00Cr25Ni7Mo3WCuN
 
W NR. 1.4501
DP3(SUS329J2L)
 
Zeron 100
6
UNS S32304
 
UR35N
W NR. 1.4362
DP11
SAF 2304 (SS2327)
 
7
UNS S32750
 
UR42N
W NR. 1.4410
 
SAF 2507
 
8
UNS S32900
0Cr26Ni5Mo2
 
W NR. 1.4460
DP6(SUS329J1)
10RE51 (SS2324)
 
9
UNS S32950
           

Chinese Iron Casting

Cast Iron is individed to four types: gray iron, ductile iron, malleable iron, vermicular cast iron, abrasion-resistant cast iron and corrosion resistant cast iron.

Generally, we mainly use sand casting method to make iron castings, such as green sand casting, resin sand casting, Sodium silicate sand casting , lost foam casting and centrifugal casting.

Gray iron: HT150, HT200, HT250, HT300, HT350 ( refer to s Read more

Duplex Stainless Steel Property

Duplex stainless steel castings, sorted by standard.

Duplex Stainless steel has two phase microstructure consisting of grains of Ferritic and Austenitic stainless steel. It has a better strength and corrosion resistance property than stainless steel 304/316. Duplex stainless steels have lower nickel and molybdenum contents than their austenitic counterparts of similar corrosion resistance.

  Read more

Cast Iron

The Engineering and physical properties of cast iron wary with the type of iron; the designer must match the engineering requirements with al the properties of the specific type of cast iron being consiered. Machinability, e.g., is significantly affected by the type of cast iron specified. Gray cast iron is the most machinalbe; the white cast irons are the least machinable. Read more

Cast Iron Castings

Cast Iron Castings:

the term cast iron covers a wide range of iron carbon silicon alloys containing from 2.0 to 4.0 percent carbon and from 0.5 to 3.0 percent silicon. the alloy typically also contains varying percentages of manganese, sulfur, and phosphorus along with other alloying elements such as chromium, molybdenum, copper and titanium. For a type and grade of cast iron, those elements are specifically and closely controlled. Cast iron is classified in to fire basic types: each type is generally based on graphite morphology as following: Read more

What is American Ductile Iron?

The Ideal of cast iron with ductility, long sought by metallurgists, was realized with the introduction of ductile iron in 1948. Acclaimed to be one of the most significant metallurgical developments in this century, ductile iron has had an increasing impact in many industries. Ductile iron has ductility – as the name implies – and in addition, it has strength and impact resistance far greater than that of gray iron; yet it retains the proven corrosion resistance of gray iron, thus making it an ideal piping material.

  Read more

Malleable Cast Iron Property

Malleable Cast Iron is the traditional material for manufacturing pipe fittings whose characteristics make it as ideal choice. It is an iron-carbon alloy which combines the outstanding properties of cast iron and steel to produce a material which can still be cast but has improved strength and ductility. It also allows the production of complex shapes combined with a thin wall section.

In its cast state it is very hard and brittle and unsuitable for most engineering applications. A controlled heat treatment process (annealing) is applied to the cast material which changes the structure and Read more

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